---
title: Automated Warehouse Upgrade
kind: case-project-detail
section: case-studies
url: https://huizong-automation-site-next.carlisezuckerwar960.workers.dev/case-studies/projects/automated-warehouse-upgrade
canonical: https://huizong-automation-site-next.carlisezuckerwar960.workers.dev/case-studies/projects/automated-warehouse-upgrade
organization: Huizong Intelligent Automation
view: ai-markdown
---

# Automated Warehouse Upgrade

A full-site modernization program that combined ASRS, AMR, and software orchestration to eliminate throughput stagnation, unlock space, and strengthen safety protocols.
## Outcome Summary
- Throughput Growth: +400%
- Travel Waste: -32%
- Commissioning Phases: 6

## Bottlenecks

### Throughput Stagnation

The legacy warehouse could not absorb peak demand without labor-heavy manual buffering and delayed dispatch.

### Space Constraint

Fragmented storage zones consumed footprint while still limiting usable capacity and release speed.

### Safety Protocols

Manual movement through congested aisles created avoidable risk around forklifts and staging lanes.

## Solution Stack

- Multi-shuttle ASRS for dense storage and controlled release
- Autonomous mobile robots for internal transfer and staged movement
- Software control layer for synchronized missions and telemetry

## Commissioning Phases

1. Audit
2. Simulation
3. Fabrication
4. Install
5. Integration
6. Go-Live